Forging is a precision manufacturing process in which metal is shaped using controlled compressive forces. This process refines the internal grain structure of the material, contributing to improved strength and structural performance in finished components.
• Forging Process
Our forging operations follow controlled manufacturing practices designed to support accuracy and consistent material properties:
• Material Selection
We use a range of metals such as carbon steel, alloy steel, stainless steel, and other engineered materials based on application requirements.
• Controlled Heating
Metals are heated to carefully monitored temperatures to support formability while maintaining desired metallurgical characteristics.
• Forming & Shaping
Components are produced using open-die and closed-die forging methods to help achieve required dimensions and mechanical performance.
• Heat Treatment
Post-forging heat treatment processes may be applied to enhance properties such as hardness, toughness, and fatigue resistance, depending on specifications.
• Machining & Finishing
Precision machining and finishing operations are carried out to meet customer drawings and tolerances.
• Quality Inspection
Each component is inspected using appropriate quality control methods to help ensure compliance with required standards.
Forged Components:
• Shafts and axles
• Flanges and rings
• Gears and couplings
• Heavy-duty fasteners
• Custom-engineered components
At HIBOND GROUP LIMITED, we work with a wide range of high-performance material grades to meet diverse application requirements across automotive, agricultural, industrial, and engineering sectors. Our material selection is driven by the need for strength, durability, machinability, and consistent performance under demanding operating conditions.
We source certified raw materials from trusted suppliers and ensure complete traceability throughout the forging and manufacturing process. This allows us to maintain strict quality standards and deliver reliable, high-performance components for critical applications.
Our commonly used material grades include:
C15, C20, C45, C50, EN-8, EN8-D
Suitable for general-purpose forged components with balanced strength and machinability.
16MnCr5, 20MnCr5, 42CrMo4, 40Cr4, EN19, EN24
Designed for components requiring high tensile strength, toughness, and wear resistance.
Customized grades for high strength-to-weight applications.
Ideal for automotive and off-highway components requiring superior fatigue resistance
We achieve high quality standards through in-house measuring systems with a well-equipped quality control system that includes:
- Co-ordinate Measuring Machine (CMM) with 0.1 Micron Resolution
- Contour Measuring Machine & 2D height gauge.
- Digi Profile Projector 400E with 1 Micron Linear and 1 second rotational Resolution.
- Vernier Callipers – Up to 900 mm
- Digital height gauge upto 600mm
- Micrometer – Upto to 400 mm
- Slip Gauge Box ‘0’ Grade 2 Boxes Consisting Of 122 Pcs
- Bore Gauge Up to 200mm
- Lever & Plunger Type Dial Indicators With Stand 10 mm
- Thread plug gauges, Thread ring gauges, Plug Gauges, Snap Gauges etc.
- Surface Plate
- Surface Coating Thickness Measuring Equipment
- Surface Roughness Tester
- Salt Spray Tests
- Vibration Testing & Load Tests like Static, Radial , Axial
- Raw Material Testing
- Radiographic Testing (RT)
- Chemical Composition & Physical Properties
- Charpy Impact Test
- Magnetic Particle Inspection
- Ultrasound Testing
- Microstructure Analysis
From Steel Mill
Fixture & Tooling development, Induction Heating furnace, Forging, Conventional Machining Set up, CNC, VMC Machining
Use Control Plan, Process Drawings, Work Instruction, Customer Standards etc.
Heat Treatment, Surface Treatment, Painting, Powder Coating etc.
Use Control Plan, Customer Drawing, Work Instruction, Standard etc.
Dimensional 100% Gauge.
As per customer Requirement & Standard, Inform to customer for the shipment & dispatch.